Formlabs Fuse 1+ SLS Printer
The Formlabs Fuse 1+ SLS Printer brings fast, industrial-quality SLS 3D printing to the benchtop. With a powerful 30W laser, zero-waste powder recycling, and support for high-performance materials like Nylon 11 CF and Nylon 12 GF, it’s the ideal solution for prototyping, production, and functional parts—all in a compact, cost-effective package.
Description
Industrial-Grade SLS 3D Printing—Now at the Benchtop
Bring production-ready selective laser sintering (SLS) in-house with the Formlabs Fuse 1+ 30W—a compact, powerful 3D printer designed for speed, strength, and efficiency. Engineered for manufacturers, product designers, and engineers, the Fuse 1+ 30W puts industrial-grade performance into an affordable, user-friendly package.
Whether you’re printing end-use parts, functional prototypes, or high-strength tooling, the Fuse 1+ 30W helps you move from design to finished part—overnight.
Why Choose the Fuse 1+ SLS Printer?
Fast, Production-Ready SLS Printing
With a 30W laser and enhanced scan speed, the Fuse 1+ 30W prints up to 2x faster than previous models. Add a second removable build chamber to minimize downtime—start your next print just 1–2 hours after the first finishes. For teams on tight timelines, it’s a game-changer.
Closed-Loop Workflow with Zero Waste
Thanks to automatic powder mixing and improved refresh rates, the Fuse 1+ 30W creates a circular, zero-waste printing process. Reuse leftover powder, reduce material costs, and stay sustainable without sacrificing performance.
Easy Operation, Powerful Results
No specialized technician required. The Fuse 1+ 30W features the same intuitive interface and workflow that made the original Fuse 1 a leader in benchtop SLS. With PreForm software, preparing jobs is fast and accurate—helping your team do more with less.
Fuse Sift: Post-Processing Made Simple
Every Fuse 1+ 30W system pairs with the Fuse Sift, an enclosed, all-in-one powder recovery station that handles part extraction, powder storage, mixing, and cleanup.
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Compact and enclosed for clean operation
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Automatic powder mixing of used and fresh materials
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Modular build chamber and cartridge design enables nonstop, round-the-clock production
Fuse Blast: automated cleaning and polishing for sls parts
Fuse Blast simplifies post-processing with:
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Dual cleaning modes – automatic or manual, with an in-line ionizer for dust-free results
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Optional polishing – for smooth, semi-gloss, dye-ready finishes
Perfect for delivering clean, professional-quality parts with minimal effort.
Strong, Functional SLS Materials
Produce tough, production-ready parts with Formlabs’ growing family of SLS Powders, engineered specifically for the Fuse Series. All materials are co-developed with hardware and software for peak performance, exceptional surface quality, and optimized cost per part. Plus, with Open Material Mode, you can print with any 1064 nm-compatible powder—unlocking endless possibilities for custom materials and applications.
Stay ahead of the curve with regular material updates that improve speed, accuracy, and mechanical performance.
Available Materials:
Nylon 12 Powder – A versatile workhorse balancing strength and detail, ideal for functional prototypes and durable end-use parts.
Nylon 12 Tough Powder – Offers high ductility, excellent dimensional accuracy, and minimal warpage for reliable small-batch production.
Nylon 12 White Powder – Combines Nylon 12’s performance with white coloration for customer-facing parts, easy post-processing, and high-contrast medical models.
Nylon 11 Powder – More flexible and impact-resistant than Nylon 12, perfect for thin-walled or ductile parts that require resilience under stress.
Nylon 12 GF Powder – Reinforced with glass for enhanced stiffness and thermal stability, ideal for industrial tooling, jigs, and functional components.
TPU 90A Powder – A tough elastomer with high tear strength and elongation, safe for skin contact and perfect for flexible, durable parts like grips, gaskets, and wearables.
Nylon 11 CF Powder – A carbon fiber-reinforced nylon that produces strong, lightweight parts with excellent stiffness, impact resistance, and heat stability for demanding end-use applications.
Open Material Mode – enables expert users to print with any 1064 nm powder on Fuse Series SLS 3D printers, offering flexibility for advanced experimentation and research with a one-time lifetime license.
Ready to Bring SLS In-House?
Experience the speed, reliability, and precision of industrial 3D printing—right from your workspace. Whether you’re prototyping, producing end-use parts, or scaling up custom manufacturing, the Fuse 1+ 30W is built to deliver. Request a quote today to learn how this powerful system can elevate your production capabilities.